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CQI pdf
  • Exam Code: CQI
  • Exam Name: ASQ Certified Quality Inspector
  • Updated: Aug 17, 2026
  • Q & A: 310 Questions and Answers
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  • Exam Code: CQI
  • Exam Name: ASQ Certified Quality Inspector
  • Updated: Aug 17, 2026
  • Q & A: 310 Questions and Answers
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  • Exam Name: ASQ Certified Quality Inspector
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  • Q & A: 310 Questions and Answers
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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Metrology26%- Common Measurement Tools
  • 1. Gauge blocks
  • 2. Micrometers (outside, inside, depth)
  • 3. Pin gauges, thread gauges, ring gauges
  • 4. Dial indicators
  • 5. Calipers (dial, digital, vernier)
  • 6. Height gauges
- Special Measurement Equipment
  • 1. Thread measuring wires
  • 2. Optical comparators (shadow graphs)
  • 3. Coordinate Measuring Machines (CMM)
  • 4. Surface plates and height standards
  • 5. Hardness testers
- Calibration
  • 1. Calibration systems and schedules
  • 2. Out-of-calibration procedures
  • 3. Traceability to national standards (NIST)
- Measurement Techniques
  • 1. Linear and dimensional measurement
  • 2. Thread measurement
  • 3. Angular measurement
  • 4. Gauge R&R (Repeatability and Reproducibility)
  • 5. Surface finish measurement
Inspection and Test33%- Nondestructive Testing (NDT)
  • 1. Magnetic particle testing
  • 2. Visual inspection
  • 3. Liquid penetrant testing
- Inspection Planning and Processes
  • 1. In-Process Inspection (IPI)
  • 2. Final Inspection
  • 3. First Article Inspection (FAI)
  • 4. Receiving Inspection
- Sampling
  • 1. Sampling concepts (lot, sample size)
  • 2. AQL (Acceptable Quality Level)
  • 3. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 4. OC curves
- Blueprint Reading
  • 1. Symbols and abbreviations
  • 2. Material and finish specifications
  • 3. Dimensioning and tolerancing (GD&T basics)
  • 4. Drawing types and views
Technical Mathematics19%- Trigonometry
  • 1. Trigonometric functions (sine, cosine, tangent)
  • 2. Right triangle solutions
  • 3. Pythagorean theorem
- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
- Geometry
  • 1. Area, volume, and perimeter calculations
  • 2. Coordinate systems (polar, Cartesian)
  • 3. Properties of circles, angles, and triangles
- Basic Shop Math
  • 1. Order of operations
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Fractions, decimals, and percentages
- Algebra
  • 1. Ratio and proportion
  • 2. Transposition of formulas
  • 3. Linear equations
Quality Assurance22%- Quality Basics
  • 1. Customer-supplier relations
  • 2. Cost of quality (prevention, appraisal, failure)
  • 3. Quality management systems (ISO 9001 overview)
- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Document control
  • 3. Record keeping and traceability
- Statistical Process Control (SPC)
  • 1. Control charts (X-bar, R, p, c charts)
  • 2. Variables and attributes data
  • 3. Process capability (Cp, Cpk)
- Root Cause Analysis and Corrective Action
  • 1. Corrective and Preventive Actions (CAPA)
  • 2. 5 Whys, Fishbone diagrams
  • 3. Nonconforming product control
  • 4. Material Review Board (MRB)

ASQ Certified Quality Inspector Sample Questions:

1. The variation that is inherent in a process and generally not controllable by the process operator is called which of the following?
Response:

A) Statistical Process Control
B) Special cause variation
C) Common cause variation
D) Measurement error


2. Solve for y in the equation 4y + 7 = 19.
Response:

A) 4y = 12
B) Y = 0
C) Y = 3
D) Y = 8


3. At startup, a sample was selected for first article inspection. Production continued while the sample was inspected in the QC lab.
In-process inspections using an AQL sampling plan were performed pending first piece inspection results. The first article inspection result indicated the length of the first piece was at the maximum specification limit.
Which of the following would be the most appropriate action to take?
Response:

A) Place all items manufactured since startup on hold pending 100% re-inspection and corrective action on the machine setup.
B) Correct the setup and use the in-process AQL sampling inspection results to determine the quality of parts made between the time the sample was selected and when the measurement was found.
C) Place all items manufactured since startup on hold for another AQL sampling and corrective action on the machine setup.
D) Do nothing since the first piece was technically inside the specification limits and production has already started.


4. Which of the following indices can only be used when both an upper and a lower tolerance limit are given (bi-lateral tolerances)?
Response:

A) r
B) RPN
C) Cpk
D) Cp


5. In right triangle ABC, in which C is the right angle, the length of AB is equal to c, the length of AC is equal to b, and the length of BC = a. What is the sin for angle A?
Response:

A) b/c
B) b/a
C) a/b
D) a/c


Solutions:

Question # 1
Answer: C
Question # 2
Answer: C
Question # 3
Answer: A
Question # 4
Answer: D
Question # 5
Answer: D

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