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AIChE CCPSC Exam Syllabus Topics:

AIChE CCPS Process Safety Professional Certification Sample Questions:

1. Austenitic stainless steels are typically susceptible to which of the following corrosion mechanisms specifically attributed to chloride exposure? (Select all that apply)

A) Galvanic corrosion
B) Uniform corrosion
C) Pitting corrosion
D) Stress corrosion cracking

2. Which of the following conditions could indicate performance problems in a plant's Asset Integrity program?
(select all that apply)

A) Piping handling hazardous material within a containment area is not on the inspection list
B) An operator can identify each piece of equipment on the maintenance schedule and explain what is planned
C) The metrics report related to Asset Integrity performance is 9 months out of date
D) The rotating equipment is vibrating excessively

3. A material had been oxidized many times, without incident, under an oxygen atmosphere in a small pilot plant vessel. While scaling up to a larger vessel, the plant engineers decided they could improve gas/liquid contact by using a more efficient feed dispersing system. This dispersing system filled the reactor ' s vapor space with a fine combustible mist. Several hours after startup, the vessel was ruptured by an internal mist explosion. The source of ignition was a small amount of catalyst left over from an earlier set of experiments. This was a phenomenon that the engineers had not considered. Which of the following risk based process safety elements could have helped prevent this incident? (Select all that apply)

A) Process Knowledge Management
B) Management of Change
C) Contractor Management
D) Emergency Management
E) Measurement and Metrics

4. Which is the main objective for investigating process safety incidents?

A) Optimize inspection and maintenance
B) Reduce the number of incidents and improve plant performance
C) Improve the Control of Work system
D) Determine root causes and avoid recurrence

5. Contractors were installing a heating coil in a small tank. When the job was nearly complete, the workers went on break, but one of them stayed behind and entered the tank alone. It is believed that while doing so, he inadvertently bumped open the nitrogen supply line lever-operated valve. He was later found dead inside the tank. Based only on the information provided in this brief description, which of the RBPS (Risk Based Process Safety) elements most directly apply to this event? (Select all that apply)

A) Auditing
B) Contractor Management
C) Safe Work Practices
D) Emergency Management
E) Management Review and Continuous Improvement
F) Measurement and Metrics

Solutions: